You need to consider many factors when you select a measuring or
gauging instrument or system for a particular manufacturing
inspection operation. Generally speaking, there is the Rule of Ten
can help you to one you want.. The Rule of Ten , often refer to as
the Gage Maker’s Rule, states that inspection measurements should
be better than inspections measurements by a factor of 10. If, for
example, the tolerance on a shaft diameter is ±0.025mm(±.0010in.),
then the increment of measurement on the inspection instrument
should be as small as 0.025/10=0.0025mm(.00010 in.). Similarly,
the increment of measurement for the calibration standard for that
inspection instrument should be as small as
0.025/10=0.0025mm(.00010 in.)
Once the smallest increment of measurement for an instrument has
been determined, the candidate instruments then need to be
evaluated in terms of the degree of satisfaction they offer
relative to the following performance criteria:
1. Accuracy : The accuracy of the output reading on an instrument
over the actual input dimension.
2. Linearity: The accuracy of the measurements of an instrument
throughout its operating range.
3. Magnification: The amplification of the output reading on an
instrument over the actual input dimension.
4. Repeatability: The ability of the instrument to achieve the
same degree of accuracy on repeated applications(often referred to
as precision).
5. Resolution: The smallest increment of difference in dimension
that can be read on an instrument.
6. Sensitivity: The smallest increment of difference in dimension
that can be detected by an instrument.
7. Stability or drift: The ability of an instruments to maintain
its calibration over a period of time.
8. There are other selection criterion too, such as the shape and
size of the measured part or work piece, work piece material, and
capabilities of the metrology laboratory.
Consideration of these factors, along with cost and operation
convenience, should help in selecting an appropriate measurement,
most instruments are or can be equipped with discrete digital
readout devices. Most of these can be connected to microprocessors
or computers for data recording and analysis.